It is the light emitting component, usually made of tungsten or carbon filament. When energized, the filament emits bright light and a lot of heat. The material and design of the filament directly determine the color, brightness and service life of the lightbulb.
Sealed gas: Inert gases such as argon or nitrogen are filled in the lightbulb. These gases do not chemically react with the filament and can prevent its oxidation and aging, extending its service life. At the same time, it can also act as a heat insulation layer to absorb and alleviate the heat of the filament.
Bulb: Made of glass or high silicate glass, it plays a sealing and protective role. The inner wall is coated with a special fluorescent film, which can absorb UV light and re-emit visible light, improving the utilization efficiency of light.
Base: Used to fix the lightbulb and provide power access. The base needs to match the filament and bulb, must be insulated and heat resistant, usually made of ceramic or plastic.
Lead wire: Used to connect the filament and lamp base, made of high temperature insulating and anti-oxidizing materials, needs to match the power of the filament.
To make a basic lightbulb, the main components needed are: filament, sealed gas, bulb, base and lead wire. The specific steps are as follows:
Specify the lightbulb specifications, including power, color temperature, service life, etc., and select the matching filament and filling gas.
Prepare the bulb and matching base, consider its heat resistance and power matching.
Inflate the specified filling gas into the bulb and seal it.
Install the filament and lead wires on the base and connect the base to the bulb.
Apply fluorescent coating inside the bulb to improve light utilization (optional).
Perform aging test to ensure that the performance of the lightbulb is stable and up to standard before shipment.In use, just screw the lightbulb into a standard base to light it up.
making a basic lightbulb requires components such as filament, filling gas, bulb, base and lead wire. The specific process includes determining the lightbulb specifications, preparing components, filling gas, assembling components and testing aging. A high-quality lightbulb requires carefully designed and strictly controlled manufacturing processes to ensure its performance and safety.
How to make track lights
The production of track lights mainly includes the following steps:
Select the lamp holder: It is a key component of track lights, responsible for connecting the light source and track. Lamp holders usually have two types: adapter and sliding. They need to be selected according to different track structures. In terms of materials, aluminum, steel and alloys are mainly available to consider their load capacity and reliability.
Prepare tracks: The tracks are used to install and support lamp holders and light sources. Aluminum alloys are usually selected. The tracks can be square bridge structures or circular single track structures, and can also choose powered or non-powered structures. Powered tracks must be made of flame-retardant and insulating materials.
Select light source: The light sources of track lights mainly include halogen lamps, fluorescent lamps, LED lamps, etc. The power, brightness and color temperature of the light source need to be selected according to the purpose of the track lights. LED lights have become the mainstream light source for track lights due to their high efficiency and energy saving.
Install the driving power supply: For track lights using halogen lamps or fluorescent lamps, a matching driver is required to power them. Constant current drivers are selected and the power matches the light source. LED lights can choose products with built-in drivers as needed.
Assemble mechanical parts: Assemble the lamp holders and tracks, and install the selected light sources. At the same time, perform line connection and power-on test to ensure the normal operation of each component. Some track lights with complex structures also require other brackets or connection frames for fixing.
Appearance treatment: Perform necessary treatment on the water resistance and appearance of track lights, such as spraying resin and baking paint. The surface treatment needs to comprehensively consider factors such as product water resistance and environmental needs.
Factory inspection: Fully inspect the brightness, operating voltage, power factor and structural performance of track lights. Only products that meet the standards in all projects can be shipped and sold.
the key components required to produce a track light mainly include lamp holders, tracks, light sources and drivers. The specific processes include selecting components, installing drivers, assembling mechanical devices, appearance treatment and product inspection. High-quality track lights require consideration of the matching degree of each component and detail, carefully designed and strictly controlled processes to ensure excellent product performance and safe and reliable use.
how to make a neon lighting
The production process of neon lights mainly includes the following steps:
Prepare neon gas and glass tubes: Neon gas is an inert gas that can emit light under high pressure conditions. Glass tubes are used to guide and display the emission of neon gas. They are usually made of high silicate glass or borosilicate glass and need to be drawn into long tubes after heating.
Inject neon gas into the glass tubes: Use a high pressure device to inject neon gas into the glass tubes. The injection pressure is usually 0.1-10 atmospheres. The amount of neon gas injected needs to be accurately calculated and controlled according to the diameter and length of the glass tubes.
Electrodes in the glass tubes: Embed electrodes at both sealed ends of the glass tubes to provide a high voltage power supply for the neon gas. The electrodes are made of metals such as nickel or iron that can withstand high temperatures. The number and arrangement of electrodes are designed according to the shape and luminous effect of neon lights.
Process the glass tubes: Perform further processing on the glass tubes, including bending, coating colored glass layers, etc. This can give the neon lights the final shape and appearance. The outer surface of some glass tubes is also coated with phosphorescent materials, which can absorb the ultraviolet light emitted by the neon gas and convert it into visible light to improve the luminous efficiency.
Install the power supply: Select a high voltage and high frequency AC power supply for neon lights, which can provide an operating voltage of 5-15 kV for the neon gas in the glass tubes. The AC power supply can also maximize the service life of neon lights.
Final quality inspection: Inspect the emission color, brightness, operating voltage, and outer dimensions of the neon lights to meet the requirements. Only products that pass the inspection can be shipped and sold.
Labels: Clearly mark the operating voltage, power, emission color and other parameters on the outer surface of the neon lights to guide safe and correct use.
making neon lights requires components such as neon gas, glass tubes, electrodes, high voltage power supplies, and processes such as gas injection, sealing, tube making, coating and testing. A high-quality neon light requires precise control of each process, especially the amount of gas injection and operating voltage. Changes in these two parameters will directly affect the final luminous effect.
Neon Track Lighting Gudie
Neon lights and led track lighting are common lighting fixtures. Combining the two can achieve richer artistic effects and utilization value. Specific combination methods can be considered:
Install neon lights as a light source on track lights: This is the most direct way of combination. It can fully utilize the decorative effect and rich colors of neon lights, and also facilitate the arrangement and movement of neon lights. The high-voltage power supply of neon lights can be installed directly in the track structure or connected by lead-out power supply.
Add a track device to the neon lights: Add tracks, sliding track lamp holders to a single neon light or a group of neon lights. This can realize multi-angle arrangement and directional spotlighting of neon lights. The sliding lamp holder can easily adjust the angle and position of neon lights to enrich the decorative changes.
Use neon lights to create a decorative appearance for track lights: Design neon lights or neon light patterns on the outer shell of track lights as a decorative appearance. This can well integrate the artistic effect of neon lights and add a sense of decoration and color change to track lights.
Combine neon lights with other light sources such as LED: Combine and install neon lights, LED lights or halogen lamps and other light sources on the same track. Different light sources can be freely switched according to needs to produce rich color changes and visual effects.
In addition to the above methods, remote control devices, intelligent voice control and other functions can also be considered to bring a more flexible, convenient and high-tech use experience. Innovative combinations and designs of neon lights and track lights can produce lighting products with better decorative effects and higher utilization value.
